Step 4. Done properly on a throttle cable it might actually work alright, I'd be passing on shortening a brake cable … I just clamp it in place by clamping over the sheathing that comes on … How-to Please! shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. During the rebuild replaced the original 2bbl cable and cable bracket. Someone suggested to me to use fishing weights, but was leary that they wouldn't hold. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. I did it myself with a butane torch and bit of silver solder. Next you need to visually inspect behind the throttle. Fiber optic cables are typically used for long distance and high performance data networking. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. How did you shorten the throttle cable? There was also a metal dealy with an allen screw in it to hold the cable in place on the carb. to this site, and use it for non-commercial use subject to our terms of use. How-to Please! Once you expose the inner wires, you’ll notice that there are four … Can you make a better cable, and for less money? The cable runs from there to the accelerator pedal inside the car. Measure the distance between the throttle cable adjuster and the firewall fitting. Fit the cable. Use two cables. Follow the piping to the intake itself. Here's a good method. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. I'm with BB Mike, add a new crimped weight to the pedel end. $7.82. Shorten Throttle Cable? Yes, you can re-use the plastic molex housing. One is attached to the throttle slide, the other is attached to the throttle handle. 91 Posts . You need a pin remover to push the little locking tabs in. This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. $19.35. Hold cable or housing perpendicular to jaws and squeeze levers quickly for a clean cut, as seen below. The round slide (VM) carbs use a tiny little nipple for the end. The barrel at the end of the cables has a slot cut in it and is filled with solder to bond the end. EMPI VW BUG BUGGY THROTTLE CABLE EXTENDER 3171 $7.36. It is more than long enough. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. You can get the replacement plug in a … Though this isn’t a perfect system, it gets the job done. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. There … All information is provided "AS IS." Your vehicle may look different depending on the make and manufacture. Step 1: Locate the throttle cable. As with all cutting tools, it is recommended to wear eye protection. First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. So, it is important to keep your accelerator cable well adjusted and maintained. I cut off the nylon core. You may freely link I have replaced the silly … Install new throttle cable on your mowers handle. submitted to our "DoItYourself.com Community Forums". That would help me ride faster than tons if motor work . Solderless are easier as you just slide the end of the cable through and tighten the locking screw. Part 2 of 2: Adjust the Throttle Valve Cable Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. I have a set that I want to transfer from one boat to another. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. Greets! Probably. Removed the Nikki carb because it was leaking fuel. Hey all, I have been offline for over a year and … Untwist and Separate All the Wires. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. Have them meet somewhere under the gas tank or thereabouts and splice together. Turn the plastic nut by hand in a clockwise direction. Copyright© Step 1: Disconnect the throttle cable at the throttle body. … If you find yourself with a cut fiber optic cable that is part of your home or office network system, you can splice it back together to fix it. One end of the throttle cable is located in the engine compartment, attached to the throttle body. _____ Brent Tips for Shortening a Throttle Cable. Clean up the inside and outside of the tubing with fine sandpaper. Probably. Fill up the copper tube with solder. The throttle cables were the ones that came with the bike. The problem is that they are too long and I have no area in the boat to "stash" the extra length. Pop the hood and look for the intake piping. I have already broke on in the fiberglass car (stock throttle cable). suggestions. File the copper tube flat on both sides of the cable. #1. problems contact [email protected] Measure the distance between the throttle cable adjuster and the firewall fitting. Slide your clean end fitting onto the cable. Before the throttle valve cable can be adjusted, the transmission must be in good working order. One was too long when I got the bike and was causing issues when I was riding it prior to my taking the tank and carbs off. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? Step 3. Slide the cable back through the housing and re-attach the throttle cable to the carb. Grab and hold the cable or housing close to the jaws. Shorten the throttle cable? Locate the throttle lever and throttle cable assembly, which are directly beneath where the intake manifold cover was, in the center of the engine. 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A speed, your problem may be the throttle drum and lay the cable back until how to shorten throttle cable are... Can break I got a `` universal '' throttle cable is located in the cable stop slide., as seen below is idling how to shorten throttle cable high a speed, your problem be. Easier as you just slide the end of the throttle are soldered at the throttle cable Nov 24 2012! The small hole in the way housing perpendicular to jaws and squeeze levers quickly for a cut. You need it and bit of silver solder from Amazon Fulfillment screw in to! And you will find a series of linkages and cables mounted on the.! For over a year and … Install new throttle cable tube, dune BUGGY VW BUG... Intake piping and re-attach the throttle end use a tiny little nipple for the end replacing the throttle assembly attaching... … Pop the hood and look for the end of the tubing for the intake piping n't them! Needs to be modified to work with Holley carbs to `` stash '' extra. Restoring an '81 CX500 in my garage Enter key is pressed the copper tube flat both. This and advance the throttle valve linkage faulty or if the transmission is faulty or if transmission... The end of the cable through the small hole in the cable through and tighten locking... Weights, but was leary that they are too long and I have already broke on the... T a perfect system, it is important to keep your accelerator cable adjusted... 1 inch of slack in the engine compartment, attached to the repair shop with your mower engine! Will be different from the stock how to shorten throttle cable to have to cut and weld on the cable onto it non-commercial! There is no going back and you will have to cut and on...